Concept Design
After receiving a request for a quote, we arrange a meeting with the client in order to examine their product and its characteristics, the client’s desired manufacturing process, and relevant details concerning the production environment. Once the essential requirements are established, we create a concept for a robust, cost-effective, and easy-to-operate automated solution. The concept is then presented to the customer and modified based on their input and feedback. After both parties have agreed on the final draft of the concept and quote, we proceed to the engineering phase of the design.

Prototyping
Should a client require proof of process, we are able to prototype key production procedures or replicate the function of a larger machine in-house. A prototype station might range from a simple fixture to a more complex system, depending on client requirements.

Engineering
Our goal is to engineer operator-friendly equipment that is convenient to manufacture, assemble, and service. We take advantage of the latest and most effective components on the market in order to ensure system efficiency and longevity. Engineered in tandem with SolidWorks, AutoCad, and other industry leading software toolsets, our projects are fully realized in a 3D environment to be as compact and well-organized as possible.

We are sure to include our clients in the engineering phase by reviewing progress and gathering feedback via online sessions and conferences. Once the engineering phase is complete, we begin manufacturing the system.

Manufacturing
Manufacturing is performed in-house, where we operate all the machinery necessary to fabricate required components. All parts are manufactured per specification and are pre-assembled to ensure high quality fit and finish. Precision parts are directly imported to Feature Cam and machined via a CNC machine. System components can vary from small mounting blocks to full bases and frames, utilizing materials such as aluminum, steel, plastics, static dissipative material, etc.

Assembly
Assembly is performed on our floor and progresses as manufactured components are completed. Typically, assembly of the system begins with the frame, main base, and sub-assemblies of individual stations. High wear components and purchased components are implemented in a manner that facilitates ease of future replacement. Electrical panel installation and wiring follows the mechanical assembly.

Electrical panels are wired and assembled in-house. Our team of electrical engineers design schematics and layouts utilizing AutoCad software, and review them with the client. After approval, panels are wired per schematics, labeled, and all cables are routed in a clean and organized manner.

Programming
Our systems and their incorporated devices are programmed in-house by our team of programming engineers. We strive to ensure that our programs are user-friendly, efficient, and accurate. Programs are developed, installed, debugged, and tested in-house.

All functions are tested and the machines are continuously cycled to verify function, recovery, and performance. If multiple product families are involved, these tests are repeated for each type of product and material.

Run off and acceptance of the machine is conducted on-site with the client at United Automation. During the acceptance phase of the project, test runs are performed to demonstrate compliance with client specification. Sample products are created for the client to inspect in order to determine any necessary calibrations required to bring the system to production ready state.

Build to Print
In addition to designing systems from the ground up, we are able to fabricate duplicate components from prints provided by the client. We can also incorporate updates to existence designs to utilize current market components. With input from our clients, we improve shortfalls of the original design and deliver an improved system to their production environment.

Integration
United Automation offers full support during the system integration process. Depending on the client’s overall requirements, our systems can be included as part of a pre-existing production setup. Typically, the system is first shipped to the production site, after which our technicians arrive and assist with installation. Our technicians can also provide training for client personnel in order to operate, support, and maintain the system long-term.

Installation & Training
After the build process is complete, we offer field installation and personnel training, as well as service and technical support. Training can be performed on our floor during system acceptance, or at the designated production site, worldwide.

Service & Support
United Automation provides timely and reliable responses to support requests. Our equipment is designed to perform in high volume production lines throughout the world, requiring a minimal amount of maintenance. We offer training to client personnel in order to run and maintain our systems long-term, including recovering from common faults, emergency stops, etc. If situations arise which require in-depth support, we are able to respond the same day via phone or email.

United Automation is also able to support requests for system additions, modifications, and process changes.